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Mold Shop Tool Life Improvement

Project facts
ClientDemo Client 3
CountryGermany
IndustryMachining
Mold Shop Tool Life Improvement

Tool life extended by 40 percent on hardened steel cavities.

Mold Shop Tool Life Improvement

The problem

A mould shop machining hardened steel cavities was replacing tools before the finishing pass was complete.

  • Tool wear part-way through the finishing pass
  • Unstable surface quality in deep cavities
  • Frequent re-setting of the operation

What we changed

A tougher grade and a coating suited to interrupted cutting were selected, together with a revised step-down strategy.

The result

Tool life extended and the finishing pass could be completed with one tool per cavity.

Drawings and cutting data are reviewed case by case.

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